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Brand Name: | ZXY |
Model Number: | T Series Inductor |
MOQ: | Negotiable |
Price: | Negotiable |
Packaging Details: | Customized carton |
Payment Terms: | T/T paypal xtransfer |
High Current Toroidal Power Conductor Structure
1. Circular magnetic core: usually made of high permeability materials such as ferrite, Permalloy, or iron silicon aluminum. The annular structure provides a closed path for magnetic flux, effectively reducing the leakage of magnetic flux into the surrounding space, enhancing the concentration and utilization efficiency of the magnetic field. This structural design allows the magnetic core to withstand a large magnetic flux in a smaller volume, thus adapting to the strong magnetic field generated when large currents pass through.
2. Winding: It is made by winding metal wires (such as copper) with high conductivity. In order to carry high currents, the wires of the winding usually have a larger diameter to reduce wire resistance and minimize heat loss when current passes through. The number of turns in the winding is designed according to specific inductance requirements, and the number of turns directly affects the size of the inductance. In addition, the winding method of the winding can also affect the performance of the inductor. For example, tight winding can reduce leakage inductance and improve the stability of the inductor.
3. Insulation material: used to isolate between windings and between windings and magnetic cores, preventing short circuits from occurring. Insulation materials need to have good electrical insulation performance and high temperature resistance to ensure that inductors can work safely and reliably under high current and high power operating conditions.
working principle.
Application | Characteristics of High Current Toroidal Power Inductor |
Switching Power Supplies | - High - current handling: Capable of managing large currents during the energy storage and transfer phases in switching power supply circuits. This ensures stable operation even under high - load conditions. |
- High inductance: Helps in storing and releasing energy efficiently. The high inductance value contributes to reducing output voltage ripple, providing a smooth DC output for the load. | |
- Low DCR: Minimizes power losses in the form of heat generation, thereby increasing the overall efficiency of the power supply. This is crucial for reducing energy consumption and preventing overheating. | |
Industrial Motor Drives | - Current regulation: Enables precise control of the current supplied to industrial motors. It can handle the high - current demands during motor startup, operation, and braking, ensuring stable motor performance. |
- Electromagnetic compatibility (EMC): The toroidal shape reduces electromagnetic interference, which is important in industrial environments where multiple electrical devices co - exist. This helps in maintaining the reliability of the motor drive system and other nearby electrical equipment. | |
- Robustness: Withstand the harsh operating conditions in industrial settings, such as high temperatures, vibrations, and electrical transients. Its construction using high - quality materials ensures long - term durability. | |
Power Transmission and Distribution | - Current limitation: In high - voltage transmission lines, can limit short - circuit currents, protecting the power system components from damage. This feature is vital for maintaining the integrity of the power grid. |
- Reactive power compensation: When combined with capacitors, it participates in reactive power compensation, improving the power factor. This leads to more efficient power transmission, reducing energy losses in the form of reactive power. | |
- High - voltage resistance: Designed to withstand high - voltage levels in power transmission and distribution systems, ensuring reliable operation over long distances and under various electrical stress conditions. |
![]() |
Brand Name: | ZXY |
Model Number: | T Series Inductor |
MOQ: | Negotiable |
Price: | Negotiable |
Packaging Details: | Customized carton |
Payment Terms: | T/T paypal xtransfer |
High Current Toroidal Power Conductor Structure
1. Circular magnetic core: usually made of high permeability materials such as ferrite, Permalloy, or iron silicon aluminum. The annular structure provides a closed path for magnetic flux, effectively reducing the leakage of magnetic flux into the surrounding space, enhancing the concentration and utilization efficiency of the magnetic field. This structural design allows the magnetic core to withstand a large magnetic flux in a smaller volume, thus adapting to the strong magnetic field generated when large currents pass through.
2. Winding: It is made by winding metal wires (such as copper) with high conductivity. In order to carry high currents, the wires of the winding usually have a larger diameter to reduce wire resistance and minimize heat loss when current passes through. The number of turns in the winding is designed according to specific inductance requirements, and the number of turns directly affects the size of the inductance. In addition, the winding method of the winding can also affect the performance of the inductor. For example, tight winding can reduce leakage inductance and improve the stability of the inductor.
3. Insulation material: used to isolate between windings and between windings and magnetic cores, preventing short circuits from occurring. Insulation materials need to have good electrical insulation performance and high temperature resistance to ensure that inductors can work safely and reliably under high current and high power operating conditions.
working principle.
Application | Characteristics of High Current Toroidal Power Inductor |
Switching Power Supplies | - High - current handling: Capable of managing large currents during the energy storage and transfer phases in switching power supply circuits. This ensures stable operation even under high - load conditions. |
- High inductance: Helps in storing and releasing energy efficiently. The high inductance value contributes to reducing output voltage ripple, providing a smooth DC output for the load. | |
- Low DCR: Minimizes power losses in the form of heat generation, thereby increasing the overall efficiency of the power supply. This is crucial for reducing energy consumption and preventing overheating. | |
Industrial Motor Drives | - Current regulation: Enables precise control of the current supplied to industrial motors. It can handle the high - current demands during motor startup, operation, and braking, ensuring stable motor performance. |
- Electromagnetic compatibility (EMC): The toroidal shape reduces electromagnetic interference, which is important in industrial environments where multiple electrical devices co - exist. This helps in maintaining the reliability of the motor drive system and other nearby electrical equipment. | |
- Robustness: Withstand the harsh operating conditions in industrial settings, such as high temperatures, vibrations, and electrical transients. Its construction using high - quality materials ensures long - term durability. | |
Power Transmission and Distribution | - Current limitation: In high - voltage transmission lines, can limit short - circuit currents, protecting the power system components from damage. This feature is vital for maintaining the integrity of the power grid. |
- Reactive power compensation: When combined with capacitors, it participates in reactive power compensation, improving the power factor. This leads to more efficient power transmission, reducing energy losses in the form of reactive power. | |
- High - voltage resistance: Designed to withstand high - voltage levels in power transmission and distribution systems, ensuring reliable operation over long distances and under various electrical stress conditions. |